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The Engine Swap That Wasn’t

For those who’ve been following along, I’ve had my fair share of problems in the past month or so with the engine. I’ve put together a writeup, with more details and some images.

Part One

I know you’re probably wondering why I’m calling it Part One. Well, the story is not over. As well as that engine runs, I do not trust it, and I still feel the car should have another 50+ horsepower. Another engine will reside in the car before I am satisfied…

In other news, there’s a new Legacy-oriented forum over at 4AG Toys. It’s growing pretty fast, and if you can’t get your fix at any of the other boards, I’d definitely recommend checking it out. Subaru Legacy Forums

Finally, I picked up the issue of SubieSport Magazine with my car in the Reader Rides section. I’d considered submitting my wagon to Sport Compact Car several years ago, but never got around to it. I’m even more pleased that my sedan was able to be included. Also check out Phil’s 94 Sport Sedan on the same page. It’s one of the better modified examples of a first-generation Turbo Legacy out there. I’m still waiting on permission for reproduction of the page for the site, but I’d also recommend heading to your local bookstore or Barnes & Noble to pick up the issue on the stands, it’s definitely a great magazine. Many thanks to Ryan at SubieSport for letting me scan and post the article.

SubieSport Scan

Early Indicators

Are good. I took it for a spin after getting to the shop. The lifters are going to be noisier, something I really hadn’t thought about much, but was somewhat aware of. Because the cams have a different profile, the lobes are actually striking the lifters with more force, instead of simply pushing them. The clutch engages pretty low to the floor, and the engagement point is much smaller than it was before. It’s something i’m simply going to get used to. The flywheel feels nice, not quite as free revving as it was on the wagon, but a definite improvement.

As for power and responsiveness, I’m holding off judgement for another day or two, but I like it a lot so far. At freeway speeds, the car pulls very nicely.

So far, so good.

Nearly Fixed

It turns out that the dealership was having a bad week or something. Charlie ended up taking both heads off, and after noticing that the timing was off, he had the heads checked for warpage. It turns out that both sides were warped 8 thousands of an inch. That doesn’t sound like much, and it isn’t, but the tolerance is 2-3 thousands. The head gasket it also in that same 2-3 thousands range, making any greater warpage a serious sealing problem.

He’s replacing the rear main seal and should be installing the clutch and flywheel with one of the expensive, but effective TranQuil throw-out bearings and sleeve. Cams are in, and everything just needs to be bolted back on and plugged in.

I’m hoping to get it back tommorow afternoon at some time. I can’t wait to drive it.

Six Years, Still Going Strong

This February marks the sixth year of the site. It’s been and up and down experience, but interesting the whole time. Thanks for coming.

The engine swap out is running into problems. I’ll go into detail when i know more, but it’s not going to be as simple as it should be because of problems with the replacement motor. I’m looking into the possibility of another candidate, or simply having one or the other rebuilt. It’s frustrating, sure, but worth it.

Saga Of the Engine

The last week or so has been very interesting. Nate Wade Subaru in Salt Lake City had the car for almost a week, but couldn’t figure out what was causing the car to get hot, even after two sets of head gaskets and a new radiator.

I’ve had many discussions about engine swaps, from a USDM EJ20 to an EZ30 H6, with everything inbetween. Wiring up a turbo engine is a daunting task, something i’m not sure if i feel confident enough to pull off. There are plenty of people out there who’ve done it to the Impreza, and a handful of Legacies as well. The time involved, plus the price, has made me hesitate to go that direction.

The mechanic who did my transmission swap has sourced a Phase II EJ25 SOHC from a 2000 Legacy with 42k miles on it. This is the same year as mine, same engine, with less than half the miles on it. The price is better than right, it’s a downright steal for a complete engine. I’m probably going to add some Cobb Street cams, lightweight crank pulley, flywheel and Street clutch to the mix, while the engine is out and everything is accessible.

I’d love to have the versatility of a turbo engine, the ability to add components and turn up boost, but the price is at least twice that of my current build. 200-220 crank horsepower should be within my grasp, when i get a high-flow cat installed. That’s a healthy increase over the 165 from the factory.

Overheating

I had Nate Wade Subaru in SLC replace the head gaskets under a service warranty, but unfortunately, the drive home seems to have killed them again. They’re taking a look at it once more to see what some deeper investigation may net.

I hope it’s not serious, and if it is, that SOA will cover the engine under the whole headgasket umbrella. The service department is competent, so i’m just hoping for the best.

I sold the Prodrive wheels to a nice WRX owner this weekend. I will miss them, but they should be getting a fair bit of use, so i’m happy someone else is getting pleasure from them.

Time Passes, Things Stay the Same

Ok, I’m still here.

I am having some overheating problems that are holding back the car right now. I’m %99 sure it’s not the head gaskets, so i’m working with the parts that it might be otherwise.

I still have a few parts that I need to sell, details are available here with images and prices. Items include some SS brakelines, Kartboy short shifter, Blitz DTT Turbo Timer and WRX fuel pump.

New Bits

In the last few weeks, i’ve added to the BE’s arsenal of parts. I’ve replaced my Kartboy with a Cobb double-adjustable short shifter. It needs some final adjustments, but it’s really nice. It does sit farther back than the Kartboy, but since the height is adjustable, that’s pretty easily remedied.

At the same time, i put on a rear Cusco 18mm swaybar. It was a pretty nice improvement, as the stock one is maybe 13-15mm. It helped reduce body roll and the car feels a little better planted. It had great handling before, so this should hopefully improve on that.

It was a busy day, so i installed an earthing kit i purchased on eBay. It’s a pretty simple kit, with 8-9 wires and a hub. I ran one wire to the passenger-side fender, one to the passenger side intake manifold, the alternator, transmission and the engine, then to the battery. The car runs good as it is, so i wasn’t surprised that there’s no noticeable change. It was pretty inexpensive and looks kinda cool, so no harm done.

I had purchased a Zerosports Type 3 front grille from through eBay purchase, but it turned out that it only fits the revision D Legacy chassis, that was only built in Japan. Thankfully it was a lot less expensive than it could have been, but i was still disappointed that i have something that can’t be used in the US. Less than a day after, i was able to get a very nice B4 grille from a fellow member on NASIOC. It’s an easy install and looks pretty cool:

B4 Grille

Finally, yesterday i got around to upgrading my brakes. For some reason, in 2000, the Legacy GT had large, 11.3″ rear brakes, but had the same, 10.7″ front brakes as the 2.5RS. The 2001 model fixed this by using the familiar 11.4″ front brakes that the WRX got. I was able to get a whole set of calipers, rotors, brackets and pads from a guy in Wisconsin. They had a mere 33k miles on them and were in very good shape, so i passed on getting new pads or getting the rotors turned until at least next spring. Thankfully the calipers on the 2000 and the WRX are identical, and so i only had to replace the brackets, pads and rotors. This meant that no bleeding of the fluid had to be done, which is very nice.

The old rotors, which were drilled Brembos, had been completely dished by the Axxis Ultimate pads. I don’t know how much real material was left, but it wasn’t a lot. The new, bigger brakes don’t have the same initial bite as what i had on before, but with a little more effort, they work easily as well. In all, a pretty straightforward swap.

The Wagon Is Gone

I was able to find someone who wanted the wagon as it was, who would take care of it, and had plans to keep it around and make it better. This last Saturday, i saw it roll away for the last time, bound for northern Idaho. I was able to get one last shot of the car, with black GT wheels on it, before it left:

Farewell

It makes me sad and happy, at the same time.

New Legacy Forums at I-Club

Back in January, while in Detroit for the unveiling of the new Legacy, i got to meet fellow Subaru guy and Legacy driver Alex, owner of i-club. He proposed a change in the Legacy community by offering multiple forums for modern Legacy owners. The idea was a good one, but the details still needed to be worked out. We had the conversation again in Las Vegas at the Ride n’ Drive, and decided again that it was a good idea.

Well, the new models have been a reasonable success, and a lot more new Legacy owners have entered the community. Coupled with an increasing number of second and third generation models entering the used market, online representation of ownership is climing pretty steadily.

To that end, Alex has split up the lone Legacy forum and with my help, distributed it and the Turbo Legacy Countdown forum into a broader spectrum of subjects including Powerplant, Transmission, Suspension and interior/exterior/lighting.

It’s our belief that the Legacycentral BBS should remain in its current form and cater to the needs of the first generation owners. Uprooting and disrupting this brilliant community is the last thing i want to do, so we decided to compromise. The LCBBS will continue, while i’d like to urge owners of newer generation drivers to explore the i-club forums.

So, go have a look, and say hello!